Sealcoating protects asphalt from degradation caused by rain, UV rays, oil and chemicals. It saves money over time by preventing the need for full pavement replacement.
Refined coal tar is the most common substance used for sealcoating. However, this substance is carcinogenic and workers should wear appropriate safety gear. Visit Website to learn more.
Before a single drop of sealcoat is applied, the area to be coated must be thoroughly cleaned. This includes sweeping and blowing the pavement to remove any noticeable debris, including dirt, leaves, and any other foreign matter. The asphalt must also be free of any loose pebbles and chalk. It is also a good time to wash away oil stains and fertilizer, and to clean out any drain traps in the parking lot.
A professional pavement contractor will check the weather forecast to make sure that no rain is in the immediate forecast for at least 24 hours. This is because a sealcoat requires dry conditions in order to set. If it starts to rain, the sealer will be washed off and not bond with the asphalt.
It is important to note that Sealcoating can only be used on properly constructed asphalt. It will not repair cracks or fill potholes. It will, however, protect the existing asphalt from water and other elements that can damage or discolor it. If a parking lot has any severe cracking or other problems, they should be repaired prior to applying the sealcoat.
Once the repairs are completed, the parking lot should be swept and blown again to ensure that it is completely free of any debris. In addition, it is a good idea to notify customers and vendors that the parking lot will be inaccessible for several hours on the day of the sealcoat application. This will allow them to make alternative arrangements for loading and unloading inventory and facilitating deliveries.
A proper mix of sealcoat is made up of coal-tar byproducts or similar acrylics that are mixed with very fine silica, additives, and fillers. It is usually a black liquid that is poured over the pavement to create a thick layer of protection. It is then allowed to cure before vehicles can drive on it again. The curing process typically takes up to two days, but the hot summer sun helps speed things up. The finished surface will be smooth and dark, which can improve the overall appearance of a commercial parking lot as well as help extend its lifespan.
Mixing
A seal coat helps to make old pavement look like new, and it also fills in small cracks and holes. However, the coating will eventually wear down again. That’s why it’s important to keep it in good condition with regular sealcoating. In addition, it protects the asphalt from the elements. For example, it keeps oil and other chemicals from degrading the surface. It also prevents water from absorbing into the ground, which could cause the pavement to break down.
To do this, workers first mix the sealer with aggregate and sand to achieve the right consistency for application. This mixture is known as the mix design, and it’s essential to follow the manufacturer’s recommendations for dilution and sand levels.
Before applying the mix, it must be thoroughly agitated to ensure that all of the ingredients are well mixed. Afterwards, the mixture can be applied with a spray or self-propelled squeegee machine. It can even be applied by hand using a brush. Before applying the mix, it’s best to cover or remove any objects that might get covered in the material.
It’s important to pick the right day for sealcoating. You’ll need at least two days of dry weather to allow the sealer to dry properly. In addition, you should try to avoid rainy days because the moisture will damage the coat.
The proper mixing of the sealer is vital for a successful project. To avoid shocks, it is recommended that the additive be pre-mixed with a small amount of water before being added to the sealer. This will help reduce the occurrence of latex destabilization in the additive.
In addition, it is recommended that the sand be added to the mixture slowly. Adding the sand too fast can cause an uneven appearance in the final product. In general, the sand should be added at about 100 lb. per minute.
You’ll also need to protect curbs, driveway edges, retaining walls and garage doors from overspray during the application process. It’s best to have a five-gallon bucket of water and rags on hand to clean any overspray. You can also use a tote mixer to help you stir your materials faster and more efficiently.
Applying
Asphalt Sealcoating is a form of resurfacing that uses a special mixture to protect the surface of asphalt pavement and fill in minor cracks. The process also gives worn or faded asphalt a fresh new look. It is an economical alternative to paving or replacement, and it can be performed on asphalt roads, parking lots, driveways, walkways, patios, or other asphalt surfaces.
The first step in preparing for the application of asphalt sealcoat is to clean and prep the area to be sealed. Workers need to remove all vehicles and close off the area with barricades or cones. It is important that the area to be sealed be dry. It is also recommended that a 24 hour period pass after application, for curing purposes.
Next, the workers need to choose the best method for applying the asphalt sealcoat. The most popular method is to spray the sealer with a specialized rig. This is quicker and more efficient than applying by hand, but it can still be time-consuming. Workers should always use adequate personal protective equipment (PPE), as spraying asphalt can create hazardous fumes that can lead to serious health issues, including respiratory problems.
Another option is to apply the sealcoat by hand with a squeegee. This is a slower process, but it ensures a thorough application and provides a better bond with the asphalt surface. Workers typically need to work in small sections, and they must be very careful not to miss any areas. The squeegee method is also effective for rough or porous asphalt, as it packs the material into crevices and pores.
The squeegee application method is also effective for smaller asphalt surfaces, such as residential driveways. It is usually applied with a bucket and large squeegee tool, but it can be done using a ride-on squeegee rig as well. The squeegee method requires more labor and is not as efficient for larger areas, but it can provide a more precise finish. In both cases, the seal coat must be allowed to dry and cure for a few hours before vehicular traffic is permitted on the road or driveway.
Drying
The final step in the process of sealcoating is for the material to dry. This is a lengthy process that can be affected by several factors. The temperature of the material, humidity levels, and sunlight exposure all play a role in how long it takes for the sealcoat to fully dry. If the weather isn’t favorable, it’s best to postpone the work until a more suitable day.
During the drying process, workers need to make sure the material is not walked or driven on. This is to ensure the integrity of the coating and protect against damage and premature wear.
If the paved surface is subjected to foot or vehicle traffic before the sealcoat has a chance to fully dry, it can begin to break down and crack. Additionally, the surface may become muddy and slippery, resulting in injury to those using it.
The ideal temperature for sealcoat to dry is between 55 and 90 degrees Fahrenheit. This range is ideal because it allows the materials to set properly and dry thoroughly. In addition, cooler temperatures can cause the seal coat to set unevenly, resulting in a less effective finish.
Humidity is another factor that can affect how long it takes for the sealcoat to dry and cure. If the air is humid, it will take longer for the material to evaporate and leave behind a dry asphalt surface. High humidity can also increase the amount of time that it takes for workers to clean up and leave the work area, which could lead to more downtime during the project.
Direct sunlight is also necessary for the sealcoat to dry. If the paved surface is shaded, it will take much longer for the material to dry. Additionally, if the weather is cloudy throughout the entire day, it will slow down the overall drying process and potentially prevent the sealcoat from drying at all.
Finally, it’s important to avoid using any materials that claim to accelerate the drying process of the sealcoat. These products should only be used by professionals who have experience with them and understand how they affect the longevity of the finished product. Additionally, these substances may pose a health risk for workers who come into contact with them through skin or lung irritation.